Definatly a loose connection caused this. Nothing else short of a spark could do this. Clean bat posts inside surface before putting in new bat. Had one blow up next to me once while working on my skidoo clutch. Battery was charging on the other side of work bench and me hamering the springs out of the clutch at the other end. Vibration caused a spark and the damned thing blew to smitherines. Found the charger clamps at the other end of the shop and pieces of battery for months, not to mention going home in rags as the acid ate away at my work clothes as I was more concerned with rinsing my face and eyes at the time. I literaly was pulling my shirt of in shreds.

Man that was so long ago I'm still laughing at the experience and this also taught me a healthy fear of neglecting saftey issues when charging or boosting! Never charge a dead and empty batery with the charger plugged into the wall outlet. Always plug after setup so you are far from the battery when you initiate charging.
